The Airline Mat by Kleen-Tex is a certified safety solution for air transport, specifically designed for aircraft entrances and galley areas. The product combines advanced anti-slip properties with effective shoe cleaning capabilities while meeting international aviation standards CAA and FAR/JAR Part 25.
Why Airline Mat is Essential in Aircraft?
Passenger safety begins at the boarding entrance, where Airline Mat serves as the first line of defense against slips and falls. In varying weather conditions, the mat immediately absorbs moisture and traps contaminants, creating a safe walking surface. Airline Mat effectively captures 80-90% of dirt right at the entrance, drastically reducing contamination spread throughout the cabin. This directly translates to shortened turnaround times and extended periods between deep interior cleanings. For fleets operating dozens of flights daily, savings can reach tens of thousands annually. Certified durability and compliance with aviation regulations eliminate legal and operational risks. The product withstands extreme operating conditions – from low temperatures during winter ground operations to elevated temperatures during flight.
Airline Mat Applications in Commercial Aviation
The aircraft entrance zone has the highest concentration of passenger traffic. During typical boarding of a wide-body aircraft, 200-400 people pass through within 20-30 minutes. Airline Mat acts as an intelligent filtration system, mechanically removing contaminants from each pair of shoes. In aircraft galleys, the mat serves a dual function of safety and hygiene. Cabin crew moves intensively throughout the flight, often carrying hot liquids and food. Airline Mat provides secure footing even when spilled liquids are present. Particularly during turbulence, the mat's anti-slip properties can prevent serious accidents. Airlines operating short and medium-haul routes, where aircraft perform 6-10 flights daily, particularly appreciate the product's durability. Under such conditions, a single mat can serve thousands of passengers weekly while maintaining its properties for many months.
Airline Mat Technical Specification
- Standard dimensions: 76 x 76 cm, 76 x 122 cm, 76 x 154 cm
- Fiber weight: 1550 g/m²
- Total weight: 3.5 kg/m²
- Total thickness: 10 mm (pile 8 mm)
- Cleaning fiber composition: 80% natural wool + 20% nylon
- Abrasive layer: 100% hard nylon monofilament
- Backing: Non-flammable polyester nonwoven
- Bottom: Fire-retardant PVC with anti-slip embossing
- Border: 30 mm, identical material to backing
- Temperature range: 0°C to +60°C
Airline Mat Material and Construction
The top cleaning layer of Airline Mat utilizes twisted fiber technology, where individual wool and nylon threads are mechanically twisted before tufting. This process gives fibers exceptional resilience – after compression, they immediately return to vertical position. Nylon monofilament woven between twisted fibers acts as micro-brushes, penetrating deep into shoe treads and extracting particles of sand and pebbles. The polyester nonwoven has a non-flammable structure, meeting vertical flammability test requirements. The fire-retardant PVC backing contains flame retardant additives. Light embossing of the bottom surface creates microscopic air pockets, stabilizing the mat on smooth aircraft floors.
Airline Mat Maintenance and Cleaning
For routes with high flight frequency (6+ daily), daily vacuuming with industrial vacuum cleaner of minimum 1200W power with turbo-brush attachment is recommended. Vacuuming should be performed against the fiber lay direction. Steam cleaning should be performed weekly or every 50 flight cycles. Steam temperature of 120-130°C effectively sanitizes fibers. After cleaning, the mat should dry for a minimum of 4-6 hours at room temperature. For quarterly deep cleaning, extraction method using pH-neutral cleaning agents (6.5-7.5) is recommended. Mat replacement is recommended when fiber height decreases below 5 mm. With proper maintenance, Airline Mat can last 12-18 months under intensive commercial operation.
Airline Mat Certificates and Quality Standards
CAA (Civil Aviation Authority) certificate number AI/8847/83 confirms compliance with British aviation regulations, recognized by EASA as equivalent to European standards. The certification process includes flammability, smoke toxicity, smoke density, and abrasion resistance tests. Flammability tests according to EASA CS.25.853 and FAR/JAR Part 25 Appendix F Part 1 are conducted in vertical configuration. Airline Mat passes the test with positive results – flame self-extinguishes within 15 seconds, and charred portion doesn't exceed 152 mm. European production according to ISO 9001 standards ensures parameter repeatability and full batch traceability for aviation documentation requirements.
Frequently Asked Questions
How does Airline Mat impact airline operational cost reduction?
Airline Mat generates savings in three main operational areas. First, by trapping 80-90% of contaminants at the entrance, it drastically reduces cabin cleaning time between flights, which for fleets operating 6-10 flights daily translates to turnaround time reduction of 5-10 minutes per cycle. Second, it decreases the frequency of deep interior cleanings, extending periods between them from weekly to up to two weeks. Third, it protects cabin flooring from premature wear, extending its lifespan and postponing costly renovations. For an average regional fleet, annual savings can reach tens of thousands.
Why does Airline Mat use a wool and nylon blend instead of pure synthetic materials?
The 80% wool and 20% nylon blend is the result of research into the optimal combination of natural and synthetic properties. Natural wool offers unmatched moisture absorption capacity – it can absorb up to 30% of its own weight without feeling wet to the touch, which is crucial for quickly drying wet soles. Additionally, wool has natural antibacterial properties and doesn't generate unpleasant odors. Nylon provides mechanical durability and abrasion resistance necessary under intensive passenger traffic. Pure synthetic materials, while more durable, don't offer such effective absorption and accumulate unpleasant odors more quickly.
How often should Airline Mat be replaced under intensive commercial operation?
The lifespan of Airline Mat in commercial operation depends on traffic intensity but typically ranges 12-18 months with proper maintenance. For aircraft performing 6-8 flights daily with average occupancy of 150 passengers per flight, a single mat services approximately 250,000-400,000 passages annually. Replacement indicators include: fiber height reduction below 5 mm (measured against new mat), visible edge tears exceeding 2 cm, loss of backing anti-slip properties, or visible cracks in the PVC layer. Monthly visual and measurement inspections are recommended for optimizing replacement timing.
Can Airline Mat be used in other transportation applications beyond aircraft?
Although Airline Mat was designed specifically for aviation, its safety certificates and technical properties make it an excellent solution for other premium transportation applications as well. The product performs well in airport boarding buses, high-speed rail (where similar flammability standards apply), exclusive yachts and passenger ferries, and in VIP terminals and business lounges. Wherever certified fire-retardant properties, effective moisture and dirt control, and high durability under intensive passenger traffic are required, Airline Mat offers a proven solution with complete certification documentation.
What are the differences between the three available Airline Mat sizes and which to choose?
The 76 x 76 cm size is standard for single passenger entrances in narrow-body aircraft (Boeing 737, Airbus A320) and works excellently in moderate traffic zones. The 76 x 122 cm format is recommended for wider entrances in wide-body aircraft or for very high traffic zones where larger cleaning surface is needed for faster passenger flow. The largest size of 76 x 154 cm is used in long narrow galley corridors or as protective matting along the main aisle in regional aircraft. Selection should consider physical space dimensions, average passengers per flight, and route specifics (e.g., flights in rain require larger absorption surface).
Airline Mat by Kleen-Tex is a thoughtful combination of safety, economy, and aviation regulatory compliance. A product trusted by airlines worldwide offers measurable value through operational cost reduction and increased passenger safety. Contact our sales department to receive a detailed offer with certification documentation adapted to the requirements of your procurement or HSE departments.
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